2016 Ford F-150

THE WINDSHIELD HAS TINY SPEC BETWEEN THE GLASS NOT A SCRATCH ON WINDOW OR CHIPS WHEN ITS REALY SUNNY OUT YOU CANT SEE IT REALLY HARD.THIS SHOULD BE A RECALL AT NO CHARGE.ITS AN ACCIDENT READY TO HAPPEN.

Reported

Aug 2025

Incident date

Feb 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle suddenly decelerated, and the warning messages "Service Advance Track" and "Hill Brake Assist Unavailable" were displayed. The power train warning light was illuminated. The vehicle was taken to the local dealer to be diagnosed, but the cause of the failure could not be determined. The local independent mechanic was contacted and advised the contact that the vehicle was likely experiencing a throttle body failure. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 132,000.

Reported

Aug 2025

Incident date

Feb 2025

Mileage

Not provided

Outcome flags

None reported

When you turn ignition off, pull key out of ignition and open driver door. The doors unlock but the tailgate will not. It won't even make the sound of it unlocking or locking. Its stuck shut, handle won't do anything.

Reported

Aug 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

Our truck has been switching gears while driving. It jumps from 2nd to 5th or 1st while in use. There are a few times we end up “stuck” making a turn at an intersection with vehicles coming towards us, almost hitting us due to the truck not switching gears fast enough. It has been happening frequently with the last incident today.

Reported

Aug 2025

Incident date

Aug 2025

Mileage

Not provided

Outcome flags

None reported

Transmission is no longer working correctly. Downshifting to low gear for no reason and refusing to shift to higher gear with rpms reaching 8000rpm at 35 mph. Onky 73k miles on vehicle . No check engine light. No error codes using reader.

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact while driving at undisclosed speeds, or while starting the vehicle, there was an abnormally high-pitched sound coming from the exhaust manifold. There was no warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the exhaust manifold bolts were damaged and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 120,000.

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

While driving on the Interstate, my transmission suddenly had a dramatic downshift. A few miles later as I was exiting the freeway, it went into a limp mode for about 3 miles. I barely could pull into a fast food parking lot immediately off the exit ramp. After letting the truck sit for about an hour, I restarted the truck. It seemed to drive fairly well and drove it to a parts store to see if any OBD code was apparent. It read PO722-00 (Output Shaft Speed Sensor Circuit No Signal). I had about 57 miles to home (this is Sunday 7/27/2025 at about 5pm). Made it home but am seriously concerned about allowing my wife driving this!

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

My F150 engine stalls while driving when I am at a1/4 tank or less in hot or cold weather in stop and go traffic, at a stop sign or red traffic signal. I am able to restart the engine after placing the transmission in neutral or park. I have reported this issue to my ford dealer, but they say there is nothing wrong with the vehicle. There is currently a recall (#25S75) for this issue in later model F150s, but my vehicle is not covered. The Ford hotline instructed me to report this issue to NHTSA.

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

Vehicle has random sudden and violent downshifts to first gear when at highway speeds. Severe risk of accident and/or engine damage.

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

I was going to pass someone and as I was speeding up the check engine light came on. I pulled over and there was nothing wrong with the truck. Months later there was a warning that came up on the dash it said something about shifting and i was to park the truck. I took it to a transmission shop, come to find out that the shifting sensor had went out. They cleared the check engine light and it came back on. Ran a diagnostic on it and it said there was like 8 different things that needs to be fixed. There was Catalyst System Efficiency Below Threshold, Air Distribution Damper Position Sensor- Circuit Short to Ground or Open, Bank 1 Air/Fuel Ration Imbalance, Sensor Circuit, Internal Control Module Torque Performance, Heater Control Circuit (Bank 1, Sensor 1). When I am at a certain speed the truck will vibrate (feels like you have ran over the rubber strips on the road), if I accelerate and the passing gear kicks in there is a strange sound coming from under the truck. I dontfell like this should be put off on me. I have had alot of people saying that they are having the same issues I am having.

Reported

Jul 2025

Incident date

Nov 2021

Mileage

Not provided

Outcome flags

None reported

Intermittent flashing of gear selectors (PRNDM) and gears 1-6. When putting in park it loses what gear it is in and nothing highlighted, so then the truck will not start. While driving and this begins, it gets stuck in gear and gear selectors start flashing as it does not know what gear it is in. Lead frame problem in the 6r80 is what detect it is showing. Please help with getting this covered under a recall!

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while her son was driving at an undisclosed speed, an unknown brake message was displayed on the instrument panel. In addition, the failure progressed, and the brake pedal felt loose, and the vehicle would not come to a stop as intended while the brake pedal was depressed. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The contact related the failure to NHTSA Campaign Numbers: 20V332000 (Service Brakes, Hydraulic) and 22V150000 (Service Brakes, Hydraulic); however, the VIN was not included. The manufacturer was made aware of the failure. The failure mileage was approximately 152,000.

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while attempting to start the vehicle, the power steering assist became inoperable. Several unknown warning lights were illuminated. The contact stated that an independent mechanic was contacted. The vehicle was taken to an independent mechanic, where it was diagnosed, and it was determined that the steering rack and pinion needed to be replaced. The manufacturer was notified of the failure but offered no assistance and transferred the contact to the NHTSA Hotline to report the failure. The approximate failure mileage was 225,000.

Reported

Jul 2025

Incident date

Apr 2025

Mileage

Not provided

Outcome flags

None reported

The molded lead frame, a part ford claims they fixed, failed at 81,000 miles. This lead to my truck going into limp mode and slamming into 3rd gear while driving on the highway. Luckily it didn’t cause an accident. $1000 to fix. Called ford corporate and they didn’t care at all. They said nope, we fixed that. Obviously not!

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that when the vehicle was started, there was white smoke coming from the exhaust pipe, and the vehicle was idling rough. The contact stated there was no warning light illuminated. The contact had taken the vehicle to an independent mechanic and was diagnosed and determined that there was coolant intrusion into the cylinder, causing the cylinder head to crack. The mechanic determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and referred to the NHTSA Hotline to report the failure. The contact researched online and related the failure to a known failure with the 2.7L EcoBoost engines. The failure mileage was approximately 130,000.

Reported

Jul 2025

Incident date

Jan 2025

Mileage

Not provided

Outcome flags

None reported

Started [XXX] transmission jumping from 6 gear to first gear and rear tires to lock up. Carried to Rock Hill ford for repair and they had to replace the lead frame… same repairs make on same recalled transmission. The Tech at Ford said sorry and charged me $1443.29. Hope I can at least get some kind of response from you guys why that is possible. Thank you, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Reported

Jul 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

Driving through thunderstorms the rear sliding window popped out from the bracket. The top bracket came loose allowing the window to pop out. This top bracket was fastened with 4 strips of 2 sided tape. Had to pull over and tape the window & bracket.

Reported

Jul 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

While driving at 65 mph the Orange drive selection indicator on the dashboard started flashing. In addition, the column listing the gears on the right side of the screen started flashing as well. Now there is no orange drive selection indicator light and no column listing the gears on the right side of the screen. I attempted to use the tiptronic shifting switch on the shifter and I was getting no response. When I brought the vehicle to a halt while still in drive, the vehicle moved into neutral. I had to shift the vehicle into "M" manual mode to get it to shift into a driving gear. The vehicle still drives and is able to automatically travel through the gears however I have no way of visually confirming if I'm in drive. I ran a diagnostic scan and the results were as followed "P0705 transmission range sensor a circuit (PRLDN input). When I place my vehicle in park the radiator fans turn on high until I shut the vehicle off. I'm at a gas station now, I can turn the truck on however I am unable to turn the engine back on. I can hear a clicking noise coming from the center console next to the shifter. After 2 min of this noise the orange drive selection light has returned on and is illuminating "P". I can turn the truck engine on, however when I shift I to "D" drive the orange selector light turns off. When I shift back to "P" park, the orange light returns. I shift to "D" press the accelerator and the engine RPM increases. However the vehicle does not move forward. When I shift to "M" the vehicle is in gear and begins to move forward. I still have no control over tiptronic shifting while in "M".

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

I took my 2016 Ford F-150 Lariat in for repairs. I was getting a dash light on Blind Spot Warning and Cross Traffic Warning. My service advisor called and told me I needed a battery junction box but that part was no longer available and that my truck will begin to break down. It only has 46,611 miles and otherwise in excellent condition. I can't believe Ford does not have access the this part to fix my truck. Any suggestions?

Reported

Jul 2025

Incident date

Jul 2025

Mileage

Not provided

Outcome flags

None reported

While driving, the vehicle has been going into limp mode at varying speeds on the roadway or while pulling onto the road. The problem lies within the components of the electric throttle body. The system malfunctions and locks the throttle body closed, thus putting the truck into limp mode. Shutting the vehicle off, waiting, and restarting temporarily resolves this issue UNTIL the PCM detects a fault in the electrical components of the throttle body and sends the truck into limp mode. When this happens, it also triggers a warning message regarding hill start assist. This is an extreme safety issue as pulling onto the roadway or loosing power in traffic and not being able to pull off can lead to collisions especially around blind curves or in heavy traffic. There also isn’t always a location to safely pull off the roadway, potentially leaving the vehicle and its operator in the roadway, increasing the risk of collision and injury

Reported

Jul 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while attempting to rotate the tires, the service mechanic discovered that the lug nuts had swollen, and the wheel could not be immediately removed from the vehicle. The contact was advised that the lug nuts on all four wheels were faulty and needed to be replaced. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 68,000.

Reported

Jun 2025

Incident date

Jun 2024

Mileage

Not provided

Outcome flags

None reported

On 4 separate occasions approaching stops/stoplights the engine shuddered and died leaving me without power steering or power brakes. Three additional occasions while taking off from stops the engine did the same thing and dies suddenly causing the vehicles behind me to rear end one another. The electrical system has malfunctioned while driving, leaving me without blinkers, headlights or dash lights. The dealer as well as ford are aware of the problem and have issued reports regarding the faulty engines. This truck has been in the dealership multiple times without remedy from ford. There is no warning prior to the engine shuddering and cutting off. These issues have been reported since the first month of ownership. We purchased this vehicle new.

Reported

Jun 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that the subframe was severely rusted. The vehicle was taken to the local dealer for a routine oil change and was determined that the subframe was severely rusted. The dealer was unable to be raise the vehicle up on the hydraulic lift. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 120,076.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while undergoing a routine inspection at an independent mechanic, the contact was informed that the vehicle failed the inspection due to a rusted subframe. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted, opened a case, and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 40,000.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The transmission had to be replaced. I knew something was wrong because the truck was lunging. I took it to the garage and the mechanic said not to worry because everything looked great. I was pulling down a tree and the transmission stopped working. I had to get the transmission replaced.

Reported

Jun 2025

Incident date

Jun 2024

Mileage

Not provided

Outcome flags

None reported

I went for an oil change, tire rotation, etc at the dealer on 6/9/25 and was told that my frame had rust damage/holes and would not pass inspection this coming December. Went to Ziebart on 6/11/25 and they confirmed multiple hole/rust damage on frame which needed repair. They were perplexed as no problem was seen at my last yearly check of the rust protection in July of 2024. Also, no mention of a potential problem was found at my last vehicle inspection in December of 2024. How does this kind of damage occur in 6 months? I'm reading on-line that this is an issue with Ford F-150s, but no recall?

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while driving at undisclosed highway speeds, the vehicle stalled after the transmission shifted to the sixth gear. The contact stated that upon restarting the vehicle, the vehicle operated as needed; however, the failure recurred while accelerating and shifting to the sixth gear. The vehicle was taken to the local dealer. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was 79,000.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that upon opening the front passenger's side door, the contact noticed that water had leaked into the interior of the door panel through the rubber seal. There was no warning light illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 128,000.

Reported

Jun 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while attempting to accelerate from a stop, the vehicle failed to accelerate as intended while the accelerator pedal was depressed. In addition, while accelerating the vehicle jolted forward. The contact stated that the check engine warning light was illuminated. The vehicle was taken to a local independent mechanic where it was diagnosed with an output shaft speed sensor fault related to Customer Satisfaction Program: 17E01 and 24E03; however, the VIN was not included. The contact stated that several local dealers were contacted however, the vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 168,000.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated while driving 55 MPH, the transmission unexpectedly downshifted, causing the vehicle to dramatically decelerate. The contact then pulled over to the shoulder of the roadway. After restarting the vehicle, the vehicle returned to normal functionality, but the failure became a regular occurrence. The “Service Transmission” warning light was illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the powertrain control module. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 19V075000 (Power Train); however, the VIN was not included. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA hotline for assistance. The failure mileage was 145,000.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while the vehicle was parked, the vehicle failed to start. The contact’s husband went underneath the vehicle to maneuver the gear shifter cable and the vehicle was able to start. While driving approximately 45 MPH, the vehicle lost motive power and started to decelerate. The contact coasted to the side of the road where the vehicle was turned off. After waiting and after several attempts the vehicle was restarted, and the contact continued driving. The failure had occurred several times intermittently. The contact stated that the gear indicator lights on the instrument panel failed to illuminate. The vehicle was taken to the dealer who diagnosed that the transmission had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure. The manufacturer transferred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 150,000.

Reported

Jun 2025

Incident date

Apr 2025

Mileage

Not provided

Outcome flags

None reported

After passing a car on a two lane highway 120 miles from home a wrench light came on and the transmission got stuck in 5th gear. We pulled over, stopped the truck and then it got stuck in 3rd gear and then the check engine light came on. The truck then proceeded to on into limp mode. At that point with the transmission clunking we and the truck shutting down we didn't feel safe driving the vehicle to our weekend destination nor did we feel safe driving it home as we had no idea if the transmission would completely fail. These were two lanes roads with not much shoulder and steep cliffs along the road in many areas and it was very unpopulated so any number of things could have happened to put us at risk. We had the truck towed 120 mileshome and taken to the nearest Ford Dealership, which was Larry H Miller Ford in Mesa, Arizona. The wrench and check engine light did go off but the service center was able to find the codes when they checked and it was determined to be lead frame failure. They removed and replaced the lead frame. There was no warning or codes prior to this happening - only on the day it happened.

Reported

Jun 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the transmission unexpectedly downshifted to first gear. The vehicle returned to normal functionality, but the failure became a regular occurrence. The contact stated that the check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who was unable to determine the cause of the failure. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 24V444000 (Power Train), but the VIN was not included. The manufacturer was not notified of the failure. The failure mileage was 215,000.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

2016 Ford F-150 XLT panoramic sunroof rails damaged not adhered to truck properly and water leaking into Vehicle. excessive water damage from faulty Sunroof. Danger of separation from roof and breaking and flying off.

Reported

Jun 2025

Incident date

Dec 2024

Mileage

Not provided

Outcome flags

None reported

Radio system

Reported

Jun 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

Throttle body failure lead to loss of power right as I pulled out into traffic. Serious safety issue. No light appeared on the dash after turning truck off and back on and the same thing happened again.

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

Transmission will unexpectedly downshift on its own while driving at highway speeds causing significant RPM increase and wheel slowdown.

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

After vehicle warms up. There is a "shudder" in either the engine or the power train. It is random and makes the truck vibrate. RPM gauge also fluctuates.

Reported

May 2025

Incident date

Sep 2021

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that while driving at slow speeds, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The vehicle vibrated abnormally, and the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the dealer; however, no cause for the failure was found. The vehicle was not repaired. The contact stated that the failure persisted. The contact stated that occasionally, while the vehicle was stopped at a traffic light or stop sign, the failure reoccurred. The manufacturer was notified of the failure. The failure mileage was unknown.

Reported

May 2025

Incident date

Oct 2024

Mileage

Not provided

Outcome flags

None reported

While at idle with a hot engine, the vehicle will intermittently shudder and stall. Once a check engine light appeared with the vault being cam shaft sensor. The check engine light has not reappeared to assist a mechanic as to the specific fault. The engine still has an idle issue which seems to be common with this engine and model year according to auto forums I have visited.

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

Truck Shifts from 6th gear to 1st gear at freeway speeds. This only takes place for a matter of seconds and then shift back to 6th gear. During down shift all throttle response is gone and then regains throttle as if it was resetting. My fear is its going to happen and lock up the truck causing a major accident. I recently had the trucks transmission serviced (Fluid, filter and flushed) thinking old fluid may be causing the issue. But sadly the problem is still there with nothing looking broke or out of place according to FORD. Then today i find my trucks year is apart of a Investigation opened into nearly 1.3 million Ford F-150 trucks over unexpected gear shifts [XXX] . This is a major safe concern not to mention very expensive repair,. Looks like ford is back to old ways, this similar Problem was in the 2012-14 model I believe and eventually ford recalled the vehicles. Now i ask what about the rest of us???? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

Engine failure at 90,000 miles Services all done at ford dealership yet the engine still didn’t work somehow. Wheel bearing at 100,000 failing causing rattling of wheels

Reported

May 2025

Incident date

Nov 2023

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that upon starting the vehicle, there was an abnormal rattling sound coming from the engine. The contact stated that while driving at various speeds, the vehicle was sputtering while attempting to accelerate, and the check engine warning light was illuminated. The local dealer was contacted; however, the vehicle was not diagnosed, and the VIN was not included in a recall. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 90,000.

Reported

May 2025

Incident date

Jan 2025

Mileage

Not provided

Outcome flags

None reported

Truck suddenly downshift into 5th gear and bucked for second starting out to get up to 60 mph Wrench light comes on transmission at 60 mph. holding back due to communications from the output sensor and the PCM. Took it to a ford dealer and had transmission flushed it was diagnosed with code PO722. Dealer said earlier years of these type of transmission on F150 had same problems.

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that the transmission warning light was intermittently flashing on the instrument panel. The contact stated that the transmission unexpectedly downshifted while driving at various speeds. In addition, the vehicle occasionally shut off while driving, with the "Transmission not in Park" message displayed on the instrument panel, while the gear shifter was in park(P). The vehicle was taken to an independent mechanic where it was discovered that the molded lead frame had caused the failure. The dealer and the manufacturer were notified of the failure and stated that the VIN was not under recall. The contact was then referred to the NHTSA Hotline to file a complaint. The vehicle was not repaired. The failure mileage was approximately 82,000.

Reported

May 2025

Incident date

Apr 2025

Mileage

Not provided

Outcome flags

None reported

Transmission issue. Driving in 3rd or 4th gear at about 40 MPH when vehicle dropped down into 1st gear. Additionally, Multiple occasions of 1st and 2nd gear not being available while vehicle is at full stop, only 3rd gear and higher.

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2016 Ford F-150. The contact stated that occasionally while driving at various speeds, the transmission unexpectedly downshifted from 6th gear to 1st gear, with the service vehicle's soon-to-be warning light illuminated. The local dealer was contacted; however, the vehicle was not diagnosed. The contact was informed that the VIN was not under recall. The vehicle was not repaired. The contact referenced NHTSA Campaign Number: 24V444000 (POWER TRAIN) as a possible cause for the failure. The manufacturer was notified of the failure. The approximate failure mileage was 70,000.

Reported

May 2025

Incident date

Jul 2023

Mileage

Not provided

Outcome flags

None reported

Driving on freeway at 70mph and suddenly the truck shifted to a lower gear causing my RPM's to shoot to over 6,000rpm. I was able to get to the shoulder and turn off vehicle. I waited about 10 minutes and restarted the truck. When it happened the wrench light came on and then went away before I got to the shoulder. I checked for stored codes and it was showing PO720 Out put speed sensor (lead frame in transmission).

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

None reported

Sudden and without any warning, complete catastrophic brake failure while stopped attempting to pay at the pay station to exit a parking garage. My truck was fully stopped, in drive with my foot on the footbrake pedal, and started moving forward and suddenly lurched thru the parking exit gate and damaging it and the front end of my truck. Fortunately, no one was crossing on the sidewalk in front my truck or they would have been injured or worse, or we would have T-boned by oncoming traffic on the street. There was brake fluid in several areas where I parked the vehicle on the street after moving from the parking garage. There was a "low brake fluid warning light" after having the truck towed to Haley Ford in Chester, VA. There were warnings prior to the accident. The truck had had a "The Works" service done at Haley Ford the week prior. Haley Ford claims the front brake lines were leaking and need to be replaced after their "diagnostic" inspection.

Reported

May 2025

Incident date

May 2025

Mileage

Not provided

Outcome flags

Crash

The door latches on some of the f150s, including mine, freeze under certain weather conditions. This presents the latches from opening. This can trap an individual inside in an emergency situation, or prevent someone from opening the door external to remove or address babies and children, which is an issue I experienced. Ford is aware of the problem, but will not repair unless the issue is replicated in an unrealistic environment. This leaves many owners at risk of a dangerous situation should the issue occur in a non-controlled environment. The inverse issue can also occur, where the door latches does not close properly and can cause the door to open during driving, and this has also been experienced. There are no warnings of the problem ahead of time.

Reported

May 2025

Incident date

Dec 2024

Mileage

Not provided

Outcome flags

None reported

Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.

Risk: A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.

Remedy: Dealers will replace the brake master cylinder. If the master cylinder is leaking, the brake booster will also be replaced. Repairs will be performed free of charge. An interim owner notification letter notifying customers of the safety defect were mailed on April 29, 2022. Owner notification letters were mailed April 29, 2022. This recall is an expansion of NHTSA recall number 20V-332. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S11.

Tenneco Automotive (DRiV) is recalling certain MOOG K500359 ball joints, for aftermarket installation on 2015-2018 Ford F-150 trucks. The ball joint may have a misaligned dust boot and may be missing alignment hole and installation warning tag, which may lead to improper alignment of the ball joint.

Risk: An incorrectly installed ball joint may cause the ball joint stud to break, which can compromise front wheel control, increasing the risk of a crash.

Remedy: DRiV will notify owners, and dealers will inspect, and if necessary replace the ball joint, free of charge. Owner letters were mailed May 5, 2021. Owners may contact Tenneco Automotive customer service at 1-877-489-6659.

Ford Motor Company (Ford) is recalling certain 2014-2017 F-150 pickup trucks equipped with 3.5L Ecoboost engines. The brake master cylinder may leak brake fluid into the brake booster.

Risk: A loss of brake fluid may result in a change in brake pedal travel and feel, increased pedal effort and reduced front brake function, possibly requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.

Remedy: Ford will notify owners, and dealers will replace the brake master cylinder and inspect the brake booster, replacing it as necessary, free of charge. Ford issued owners an interim notification on June 30, 2020. The recall began on October 28, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S31.

Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894. During the previous repair, the block heater cable's splice connector may have been damaged.

Risk: A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.

Remedy: Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord, free of charge. The recall began May 31, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S11.

Ford Motor Company (Ford) is recalling certain model year 2016 F-150 trucks manufactured April 27, 2015, to November 22, 2015, and equipped with Multi-Contour Seats (MCS). The front passenger seat Occupant Classification System (OCS) that calibrates the air bag deployment level may incorrectly classify an adult as a child when the seat massage feature is activated.

Risk: If an adult is incorrectly classified as a child, the passenger frontal air bag will not deploy during a crash, increasing the risk of injury.

Remedy: Ford will notify owners, and dealers will update the Occupant Classification System Module (OCSM) with new software, free of charge. The recall began on March 11, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S05.

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."

Risk: The seat back may not adequately restrain the occupant during a crash, increasing the risk of injury.

Remedy: Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge. The recall begin on August 18, 2016. Owners may contact Ford at 1-800-392-3673. Ford's number for this recall is 16C11.

Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250, F-350, F-450, and F-550 vehicles originally produced with black or body colored exterior door handles that may have been subsequently equipped with a chrome exterior door handle cover accessory kit purchased from a Ford dealer. These accessory door handle covers may cause the doors to unlatch in a side impact collision. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 206, "Door Locks and Door Retention Components."

Risk: If the doors unlatch and open in a side impact collision, the occupants have an increased risk of injury.

Remedy: Ford will notify owners, and dealers will remove the accessory covers and refund the purchase price. The recall began July 13, 2017. Owners may contact Ford at 1-866-436-7332. Ford's number for the recall is 17C09.

Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250 and F-350 trucks equipped with a crew cab. The left rear inflatable seat belt buckle assembly may be inadequately attached to its mounting bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."

Risk: If the left rear inflatable seat belt buckle separates from it's mounting bracket, the seat occupant may not be adequately restrained, increasing their risk of injury.

Remedy: Ford will notify owners, and dealers will inspect the seat belt assembly, replacing the attaching rivet as necessary, free of charge. Interim notices informing owners of the safety risk were mailed October 18, 2017. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 17C12.

Ford Motor Company (Ford) is recalling certain 2015-2017 Ford F-150, and 2017 F-250, F-350, F-450, and F-550 Super Duty trucks. The doors on these vehicles may have a bent or kinked actuation cable or the door latches may freeze after water gets into the latch. Either condition can result in the doors opening while driving although they appear to be closed.

Risk: A door that opens while driving can increase the risk of injury.

Remedy: Ford will notify owners, and dealers will inspect the door latch actuation cables and repair if necessary, and install water shields over the door latches, free of charge. The recall began October 12, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S33.

Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.

Risk: In the event of a crash, a seat occupant that is not properly restrained has an increased risk of injury.

Remedy: Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge. Interim letters are expected to go out January 15, 2018. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S40.

Ford Motor Company (Ford) is recalling certain 2015-2018 Ford F-150 Regular Cab and SuperCrew Cab vehicles. If a front seat belt pretensioner deploys as the result of a crash, the sparks may ignite materials such as carpeting or insulation within the B-pillar area.

Risk: A vehicle fire could result if materials ignite inside the vehicle.

Remedy: Ford will notify owners, and dealers will remove the B-pillar insulation material and wiring harness tape, and install heat resistant tape, free of charge. The recall began September 28, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S27.

Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater. Water and contaminants may get into the block heater cable's splice connector causing corrosion and damage.

Risk: When the heater is plugged in, prolonged corrosion could cause a resistive short, increasing the risk of overheated or melted wiring which can increase the risk of a fire.

Remedy: Ford will notify owners, and dealers will disable the block heater cable, free of charge. Once parts are available, Dealers will replace the engine block heater cable, free of charge. The recall began June 3, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S45.

Ford Motor Company (Ford) is recalling certain 2015-2016 F-150 pick-up trucks equipped with 3.5L GTDI engines and block immersion heaters that were potentially relocated from their originally installed location. The incorrect location could put the heater too close to hot engine components, possibly resulting in a damaged cable.

Risk: A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.

Remedy: Ford will notify owners, and dealers will inspect the block heater's location and its cable, replacing components as necessary, free of charge. If the replacement parts are not available, dealers will disable the existing block heater cable from being used until parts become available. The recall began April 9, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S08.

Ford Motor Company (Ford) is recalling certain 2015-2017 F-150 vehicles. A loss of signal between the transmission range sensor and the powertrain control module can cause the transmission to unexpectedly downshift into second gear.

Risk: Unexpectedly downshifting into second gear may result in a loss of vehicle control, increasing the risk of a crash.

Remedy: Dealers will update the powertrain control module software, free of charge. Interim letters, notifying owners of the safety risk, were mailed May 1, 2026. Additional letters will be sent once the final remedy is available, anticipated in July 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S28. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on April 15, 2026.