Engine owner reports: Kia Sportage years in the records

The records describe a possible crash, fire, injury, or loss of control.

“The contact owned a 2018 Kia Sportage. The contact stated that while driving at an undisclosed speed, he observed black smoke billowing from the engine compartment, after which the vehicle lost motive power, prompting him and his wife to evacuate the vehicle in the middle of the roadway. While attempting to retrieve important belongings from the vehicle, the contact stated that he heard what sounded to be an explosion within the engine compartment, causing him to fall backward and sprain his ankle. Moments later the front end of the vehicle was completely engulfed in flames. Local emergency services arrived and were able to extinguish the fire. The vehicle was towed to a tow yard and needed a total loss by the contact insurance provider. A fire report was filed. A police report was filed, but no injuries were reported. The contact later transported himself to an appointment with his primary care physician after experiencing physiological symptoms consistent with a cardiovascular event and was treated for angina. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 21V137000 (Service Brakes, Hydraulic); the VIN was included, but the vehicle had not been repaired. The manufacturer was notified of the failure, and a case was opened. The contact was informed that the manufacturer intended to inspect the vehicle but stated that the inspection had yet to take place. The failure mileage was 55,000.”

The records describe a possible crash, fire, injury, or loss of control.

“The engine consumes excessive oil due to the known Theta II piston oil control ring defect that the manufacturer documents in its own Technical Service Bulletin ENG222, covering this engine family across model years 2011 to 2024. The vehicle loses over one quart of oil per 1,000 miles with no external leak and no oil pressure warning. The manufacturer's authorized dealer completed the entire TSB ENG222 diagnostic protocol, which is itself a controlled test designed to isolate cause. The engine was sealed, and after 1,080 miles it was 1.5 quarts low. The dealer then performed the TSB's combustion chamber cleaning. After that repair, over 1,149 miles, the engine was 1.4 quarts low. The cleaning had virtually no effect on the consumption rate. Because the protocol sealed the engine and cleaned the combustion chambers and the consumption rate remained unchanged, the protocol itself mechanically excludes maintenance as the cause and isolates the failure to the internal piston rings. This is the exact defect TSB ENG222 was created to diagnose and repair. The defect has been reproduced and confirmed by the manufacturer's own authorized dealer through this protocol, and the vehicle is available for inspection upon request. Under the TSB, these results qualify the engine for replacement. The manufacturer nonetheless denied the engine replacement, citing a lack of oil change receipts rather than any technical evidence of neglect, despite its own diagnostic protocol having already ruled out maintenance as the cause. Safety concern: an engine consuming oil at this rate risks sudden loss of oil pressure and engine failure while driving, which can cause a stall or loss of power in traffic.”

The records describe a possible crash, fire, injury, or loss of control.

“1. Component or System Malfunction & Availability Component/System Failed: An unidentified component within the engine compartment failed, resulting in a sudden, catastrophic thermal event (engine fire). Odometer Reading: 100,415 miles at the time of the incident. Available for Inspection: No. The vehicle was completely destroyed by the fire and is a total loss. 2. Safety Risk Assessment The vehicle was being driven at highway speeds on a major freeway by my 21-year-old son, Brennan Font, when the incident occurred. The sudden presence of heavy smoke and intense heat entering the cabin while traveling at high speeds created an immediate, life-threatening hazard. This forced an emergency pullover on the shoulder of a busy freeway. Moments after exiting, the vehicle became fully engulfed in flames, presenting a severe risk of explosion and injury to the driver and passing motorists. 3. Verification & Third-Party Inspection Reproduced/Confirmed by Dealer: No, the sudden and destructive nature of the failure prevented any prior diagnostic testing. Inspected by Manufacturer/Authorities: The vehicle has not been inspected by the manufacturer. However, the incident was handled and documented on-scene by local authorities. A formal police report was filed by the Ventura Police Department (Report Number: 26-31369, responding officer: Officer Steinberger). 4. Warning Symptoms and Timeline There were no prior warning lamps, dashboard messages, check engine lights, or abnormal symptoms leading up to the failure. The onset of heavy smoke and heat was sudden and instantaneous. 5. Detailed Incident Description Brennan immediately steered the vehicle to the shoulder of the freeway. As soon as he brought the vehicle to a stop and attempted to park, open flames breached the hood of the car. He successfully exited the vehicle without injury and immediately dialed 911. The vehicle burned completely before the fire could be extinguished. Fortunately, no injuries were reported.”

The records describe a possible crash, fire, injury, or loss of control.

“Component/System Failed: An unidentified component within the engine compartment failed, resulting in a sudden, catastrophic thermal event (engine fire). Odometer Reading: 100,415 miles at the time of the incident. Available for Inspection: No. The vehicle was completely destroyed by the fire and is a total loss. 2. Safety Risk Assessment The vehicle was being driven at highway speeds on a major freeway by my [XXX] [XXX [XXX] incident occurred. The sudden presence of heavy smoke and intense heat entering the cabin while traveling at high speeds created an immediate, life-threatening hazard. This forced an emergency pullover on the shoulder of a busy freeway. Moments after exiting, the vehicle became fully engulfed in flames, presenting a severe risk of explosion and injury to the driver and passing motorists. 3. Verification & Third-Party Inspection Reproduced/Confirmed by Dealer: No, the sudden and destructive nature of the failure prevented any prior diagnostic testing. Inspected by Manufacturer/Authorities: The vehicle has not been inspected by the manufacturer. However, the incident was handled and documented on-scene by local authorities. A formal police report was filed by the Ventura Police Department (Report Number: 26-31369, responding officer: Officer [XXX] ). [XXX] ymptoms and Timeline There were no prior warning lamps, dashboard messages, check engine lights, or abnormal symptoms leading up to the failure. The onset of heavy smoke and heat was sudden and instantaneous. 5. Detailed Incident Description [XXX] immediat [XXX] red the vehicle to the shoulder of the freeway. As soon as he brought the vehicle to a stop and attempted to park, open flames breached the hood of the car. He successfully exited the vehicle without injury and immediately dialed 911. The vehicle burned completely before the fire could be extinguished. Fortunately, no injuries were reported. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)”

The records describe a possible crash, fire, injury, or loss of control.

“My Kia Sportage has developed a loud engine knocking noise, which I understand is a known issue with Kia engines. I am concerned that this indicates internal engine failure and could lead to sudden engine seizure while driving, creating a serious safety hazard. The dealership denied repair assistance due to lack of oil change records, but the issue appears consistent with widespread engine defects reported in similar vehicles. I am requesting investigation into this issue due to the safety risk it poses.”

The records describe a possible crash, fire, injury, or loss of control.

“I've had an oil leak for a couple of years, typically having to put in 5 - 7 quarts of oil in between oil changes. In 2025 I had my spark plugs and some oil seal replaced it was quite expensive to have done. 6ish months later my 4th cylinder started misfiring. I took it to the repair shop. They performed an oil wash and it seemed to fix the misfire issue at the time. 3 months later it started to misfire again. I took it back to the repair shop and had them replace all 4 of the ignition coils, which did not help. They recommended I take it the Kia dealer. They believe the engine is burning oil which why it has such high oil consumption and that they believe the engine should be under a warranty. I need a safe vehicle for work and travel and frustrated that I am having to pay so much money just trying to get my vehicle repaired so it is.”

The records describe a possible crash, fire, injury, or loss of control.

“2018 kia sportage had oil consumption issue but did not notify car owners, lead to complete engine failure of my car at only 117,000 this car is part of a class action lawsuit due to bad engineering , kia would not replace the engine on this even though i submitted all maintenance records, they had terrible communication when i was calling for months to file a claim with corporate, wouldnt return phone calls, supervisors not doing their jobs, car was sitting on lot for almost three months, still have loan on it, was at loss of work income etc..they should be held liable for bad engineering of cars sportage only had 117,00 miles when engine went out and we had oil changes, maintance and kept it in great shape this was confirmed at montrosse kia complete engine failure”

The records describe a possible crash, fire, injury, or loss of control.

“At 113,000 my engine failed. It was determined that low compression occurred due to the first cylinder failing. I’ve been having excessive oil consumption since about 60k.”

The records describe a possible crash, fire, injury, or loss of control.

“My vehicle broke down on my family 2 hours away. The suv started engine failure with the engine light coming on then the rpm’s reved up to 4000 and started chugging. We stoped at the gas station shut the vehicle off and got it towed home to a local shop. I have the 2.4 engine and less then 130,000 miles on it and the shop said my piston is gone and my engine is bad.”

The records describe a possible crash, fire, injury, or loss of control.

“My vehicle suffered from a catastrophic engine failure while driving on the highway. The vehicle stalled at highway speeds (55mph), during rush hour. Causing a near rear end collision. From this point on my vehicle was unable to reach speeds of 30 Mph. This failure is consistent with a defect in the Theta II engines that has been subject to recalls. The Theta II engine recall is under a soft recall. It is not known to the public unless it happens to the owners vehicle. This sudden stall at highway speeds jeopardized the safety of the driver (myself) and the people and vehicles behind the driver.”

The records describe a possible crash, fire, injury, or loss of control.

“My 2018 Kia Sportage (2.4L Theta II GDI engine) suddenly triggered diagnostic trouble code P1326 (Knock Sensor Detection System – Detection of Excessive Connecting Rod Bearing Wear) and entered limp mode at 111,595 miles on Sep 13, 2025. The vehicle is now speed- and RPM-limited to protect the engine from catastrophic failure. This is the exact failure mode covered under the well-documented Hyundai/Kia Theta II engine defect that has led to thousands of engine seizures and, in some cases, vehicle fires. Kia implemented the Knock Sensor Detection System (KSDS) software update (Campaign SC200) on this VIN, yet the system has now correctly detected excessive connecting rod bearing wear. Despite the vehicle falling squarely within the class vehicles listed in the 2020–2023 Hyundai/Kia engine litigation settlement (In re: Hyundai and Kia Engine Litigation II), Kia’s settlement VIN-check website [XXX] ) incorrectly states this VIN “has not been matched with an eligible Class Vehicle.” I am concerned this may be used as a pretext to deny the lifetime short-block warranty repair that other identically-equipped 2018 Sportage owners have received at no cost. Continued driving risks sudden engine seizure or fire, which NHTSA has previously investigated under PE21-003 and related actions. I am forced to keep the vehicle parked until Kia honors the repair or provides clear justification for denial. I can no longer safely use the vehicle for normal transportation Requested action: I request that NHTSA investigate Kia’s inconsistent application of the Theta II lifetime warranty and settlement benefits, particularly when the KSDS system (installed by Kia) has triggered the exact warning it was designed to detect. This appears to be a continuing safety defect affecting 2011–2019 Kia vehicles equipped with the 2.4L Theta II GDI engine. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)”

The records describe a possible crash, fire, injury, or loss of control.

“Due to excessive oil consumption and blow thru to catalytic converter, and burning of oil in the converter clogged up my catalytic converter as seen in pics causing exhaust fumes to enter cabin and engine not run properly. Driver or passenger must open windows to get fresh air. I had to have converter replaced. There is still periodic fumes that enter cabin even with new converter because engine is still consuming excessive oil . This should be addressed to and rectified through KIA corporation. Thanks”