Power Train owner reports: Hyundai Tucson years in the records

The records describe a possible fatal outcome.

“While driving my 2018 Hyundai Tucson Limited 1.6L Turbo with the 7-speed EcoShift dual clutch transmission (DCT), the vehicle has repeatedly failed to engage and hold gears, resulting in loss of motive power in traffic. Diagnostic scanning retrieved codes P074B (Unable to Engage Gear 3), P074B71 (Unable to Select 3rd Gear), P074B07 (Gear Dropped Out of 3rd Gear), P092177 (1st Gear System Referencing Failure), and P0921 (Gear Shift Forward Actuator Circuit Range/Performance). A Hyundai dealer diagnosed the failure as requiring transmission replacement at approximately 93,000 miles. This is the same 7-speed DCT and the same failure mode addressed by NHTSA Campaign 16V628000 (Hyundai Recall 149) and Hyundai Service Campaign T1B, which covered 2016–2017 Tucson vehicles but excluded the 2018 model year despite using the same transmission. Hyundai has acknowledged this defect in 2018 vehicles through TSB 21-AT-014H and TSB 22-AT-007H, which prescribe a TCU software update, but issued these as service bulletins rather than a recall, so owners were never notified. When I requested the TSB software update, the Hyundai dealer refused to perform it. This defect creates a serious safety hazard: the vehicle can drop out of gear or fail to accelerate without warning while in traffic, increasing the risk of a crash — the identical hazard NHTSA cited in granting recall 16V628000. I request that NHTSA review whether the existing recall scope should be expanded to include 2018 Tucson vehicles.”

The records describe a possible fatal outcome.

“January 9, 2026, driver was on I25, when driver heard a loud thud and the RPMs kept rising but the vehicle would not accelerate. Was very dangerous and barely avoided a collision with other drivers on the road. Barely got it home and shut it off. Tried to drive again but would not get out of reverse. Car was towed to Hyundai dealership for inspection. EGO4 Check Engine Light Diagnostic. 120883. Transmission and rear coupler/differential replaced. Test driven and dealership said it drove as designed and shifted as designed. Cost $10,955.29.”

The records describe a possible fatal outcome.

“While operating the vehicle on the highway at speeds around 55 to 60 mph, without warning, the engine suffered a sudden, catastrophic internal mechanical engine failure that resulted in an immediate and complete loss of motive power, rendering the vehicle entirely undriveable. The vehicle was towed to an authorized Hyundai dealership for a formal tear-down and diagnosis. They Hyundai dealership technician formally diagnosed the issue as a catastrophic internal "pin failure" (Structural failure of an internal engine pin component). This component defect caused a total mechanical breakdown of the engine assembly. Hyundai Motor America has issued a corporate warranty denial for an engine replacement, despite the vehicle being covered under the Hyundai Engine II Class Action Settlement (which extends powertrain protections due to widespread internal engine manufacturing defects), A sudden, un-warned loss of engine power while driving poses a severe and immediate safety hazard to the driver, passengers and other motorists on the highway. Hyundai's refusal to remedy this known structural defect leaves a dangerous vehicle un-repaired. I am requesting an investigation into Hyundai's denial of coverage for structural engine component failures on the 2.0L Nu engine platform.”

The records describe a possible fatal outcome.

“The 2.0L engine catastrophically failed during normal highway driving, consistent with a thrown connecting rod. The vehicle suddenly lost power on a roadway with tractor-trailer traffic. The driver and a child passenger narrowly avoided being struck by a semi-truck before the vehicle could be brought to a safe stop. No prior warning lamps, no check engine light, no abnormal noises, and no indications of any kind preceded the failure. The failed engine is currently at a Hyundai dealership and is available for inspection. The dealer has confirmed catastrophic engine failure and submitted an engine replacement request to Hyundai Motor America. Hyundai Motor America declined the engine replacement request, citing incomplete status on Service Campaign 966 (Knock Sensor Detection System update for connecting rod bearing wear). The owner purchased the vehicle used and was never notified by Hyundai of Service Campaign 966. The owner also was never notified of NHTSA Recall 20V543000 (ABS module fire risk), which remains open and unrepaired on this vehicle, demonstrating a pattern of failed manufacturer notification to the current registered owner. This vehicle is a Class Vehicle in the Hyundai/Kia Theta II engine class action settlement (In re: Hyundai and Kia Engine Litigation), which extended powertrain coverage to a lifetime warranty for connecting rod bearing failure on 2018 Tucson vehicles equipped with the Theta II 2.0L engine. The failure mode experienced is precisely the defect this settlement and Campaign 966 were designed to address. Component that failed: engine, specifically connecting rod bearing/short block assembly. Component is available for inspection. Vehicle has approximately 71,000 miles. The failure created an immediate and severe risk of fatal collision involving a child passenger. Manufacturer has been contacted and has denied warranty coverage. NHTSA action is requested regarding both the engine defect denial pattern and the unrepaired ABS fire-ri”

The records describe a possible fatal outcome.

“The transmission system failed. The vehicle had previously been serviced at a Hyundai dealership for a transmission-related issue and was returned to me as repaired; however, the problem persisted. Shortly after the repair, the transmission failed again, indicating that the issue was not properly resolved. The vehicle is currently available for inspection upon request. The failure occurred while I was actively driving, creating a serious safety risk due to the potential loss of power and reduced ability to safely control or maneuver the vehicle. At the time, my [XXX] child was in the car, placing both of us, as well as other drivers on the road, at risk. The issue was confirmed by the Hyundai dealership following the initial repair attempt. Despite being advised that the vehicle was repaired, the transmission failed again, and the dealership acknowledged that the transmission remains defective. The vehicle has been inspected by the Hyundai dealership’s service department but has not been evaluated by police or insurance representatives. There were no warning lights or messages prior to the failure. The transmission failed unexpectedly after the vehicle had already been serviced and returned as repaired. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)”

The records describe a possible fatal outcome.

“My specific Tucson is equipped with 1.6L Turbo and a 7 speed Dual-Clutch Transmission. I see there are recalls for the 2016 models equipped with the same transmissions, so I'm concerned as to why there hasn't been a recall for the newer models. My transmission was replaced by Hyundai when the car only had approximately 15,000 miles (give or take) and now at 73,000 miles, I'm experiencing the same issue again! The delayed engagement when accelerating from a stop has been stressful, to say the least. I hope this can be taken more seriously and investigated further. Just take a Tucson, like my version, through a Starbucks drive-through and you'll understand just how awful the shudder is. It gets so bad, I worry that the vehicle will shut off.”