2020 Hyundai Nexo

Hyundai sells Nexo Hydrogen Fuel Cell vehicles with known Fuel Cell stack issues, leading to severe safety issues from sudden power loss when driving, especially when overtaking and driving on highways and/or uphill. The power loss issue was diagnosed to originate from a fuel-cell stack failure, one of the Nexo’s main power-train components. This is a known power-train issue to Hyundai, debated online since 2021 by consumers experiencing the same power loss, across various Hyundai web-logs. Other affected consumers filed a class action lawsuit this year against Hyundai Motor America Inc, for the same and other reasons. The lawsuit accuses Hyundai of selling Nexo vehicles equipped with defective systems that fail to perform as promised. Plaintiffs argue that these defects compromise the vehicle’s performance, including the core hydrogen fuel cell stack, leading to reduced reliability and substantial safety concerns. There is no warning light indicating this issue when driving the Nexo under power loss conditions. One only realizes it when pressing the accelerator pedal and the power suddenly cuts out. In May 2025 I dropped off our 2020 Nexo Limited (~37,000 miles) at the hydrogen-certified Hyundai Dealer for a different and unrelated recall and for service, and mentioned the power loss issue. After some weeks of diagnosis the dealership called me back and verbally stated that they would not fix the car, nor would they give it ever back to me due to safety issues. Our car is still at the dealership, unresolved. No other dealers can repair Hyundai Nexo’s, because it is new hydrogen technology, very high pressures and special procedures, which no other repair shop would touch, so one must stick with Hyundai to get the problem addressed. Hyundai’s Original Manufacturer Warranty for Nexo Power Trains lists on page 15: Original Owner 10 Years/100,000 Miles, Subsequent Owner(s) 5 Years/60,000 Miles. So far I'm not aware of an existing recall for Fuel-Cell Power Loss.

Reported

Aug 2025

Incident date

Apr 2025

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2020 Hyundai Nexo. The contact received notification of NHTSA Campaign Number: 24V761000000 (Fuel system, Other, Fuel/Propulsion System); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and a case was filed. The contact was informed that the only dealer capable of performing the recall repair on the vehicle was in California. The contact was advised to contact the NHTSA Hotline to report the issue. The contact had not experienced an issue. Parts distribution disconnect.

Reported

Jun 2025

Incident date

Jun 2025

Mileage

Not provided

Outcome flags

None reported

PLEASE SEE ATTACH FOR DETAILS 1. Component or System Involved The Fuel Cell System and Accelerator Pedal Control System are suspected to have malfunctioned. The issue is characterized by the vehicle's failure to respond to input from the accelerator pedal, particularly at speeds between 45-65 mph, which may be linked to increased power demand from the fuel cell system. The system is available for inspection upon request, as the issue is ongoing. 2. Safety Risks The malfunction poses a serious safety risk to the driver, passengers, and other road users. Sudden and unexpected loss of acceleration while driving, overtaking, or climbing inclines creates a high risk of collisions, especially on highways where traffic moves at high speeds. Other drivers may not have sufficient time to react, leading to rear-end collisions or side-impact crashes. 3. Problem Reproduction and Confirmation The problem occurs consistently after driving for a short period (less than five minutes) and has not been resolved. The issue has not been confirmed by a dealer or independent service center because Hyundai service centers in the Los Angeles area are unable to schedule an appointment until April 2025 due to a shortage of technicians. 4. Inspection by Manufacturer, Police, Insurance, or Others The vehicle has not been inspected by the manufacturer, police, or insurance representatives. Attempts to seek inspection by Hyundai have been unsuccessful due to a lack of available appointments. 5. Warning Lamps, Messages, or Symptoms There were no warning indicators prior to the malfunction. Once the issue occurs, the following appear: "CHECK FCEV SYSTEM" message on the LCD display "FCEV Service Warning" light on the dashboard These messages activate during the loss of acceleration and persist until the vehicle is turned off. Following the manufacturer's recommended procedure (turning the car off and restarting it) does not resolve the issue.

Reported

Dec 2024

Incident date

Dec 2024

Mileage

Not provided

Outcome flags

None reported

I received a safety recall on this car via mail. I brought it to the dealership service center in van nuys, ca, to which they said no recall currently exists on this car. A month later, I’m now experiencing a sensor of the fuel cell system failure. In addition, the CarPlay function on my car has not been working for 2 years and both Tustin and van nuys Hyundai dealership fail to fix it

Reported

Aug 2022

Incident date

Aug 2022

Mileage

Not provided

Outcome flags

None reported

The city I live is located on top of a hill/low mountain. When I drive uphill by following speed limits to my home the car often can't keep recommended speed (45 mph). The speed drops significantly(can go even 25 mph) and unpredictable. At the beginning I believe the car was able to keep the speed but it slowly started losing the power. The risk is that a vehicle behind might not expect such behavior from my car and also changing lanes is tricky because it can't accelerate and it moves slower than other cars on the road. I've contacted dealership's service two times but they didn't find any issue. I also contacted Hyundai's customer support but they wasn't able to help me as well. The person from the service said that Hyundai is aware of the situation but they don't have any solution. My guess is that the problem is with battery. Battery performs as buffer to power electric engine in hydrogen fueled vehicles. When I drive uphill the battery probably drains fast and the energy from hydrogen can't charge the battery on time. The car doesn't show any warning lamps or malfunction signs on dashboard. I'm ready to cooperate with vehicle inspection if needed.

Reported

Feb 2022

Incident date

Jul 2021

Mileage

Not provided

Outcome flags

None reported

The contact owns a 2020 Hyundai Nexo. The contact stated while driving at various speeds going uphill, the vehicle would lose power and lose speed. The vehicle was taken to a local dealer where it was diagnosed with needing the fuel cells replaced however, the vehicle was not repaired. The manufacturer was informed of the failure and offered to buy back the vehicle. The failure mileage was 7,438.

Reported

Feb 2022

Incident date

Oct 2021

Mileage

Not provided

Outcome flags

None reported

Starting March 29, 2021 fuel cell failure when pressing the accelerator, started out as an intermittent failure. Over the period of two weeks while waiting for an appointment to get the vehicle in for repair the problem increased in infrequency. When the vehicle was delivered to the dealership for repair any attempt to accelerate would cause the vehicles fuel cell to shut down and fail. As of May 23, 2021 I have requested and dealership has not released any service documents. The dealership still has possession of the vehicle.

Reported

May 2021

Incident date

Mar 2021

Mileage

Not provided

Outcome flags

None reported

Hyundai Motor America (Hyundai) is recalling certain 2019-2024 Nexo vehicles. The thermally activated pressure relief device (TPRD) may break and cause a hydrogen gas leak, which can result in a fire while parked.

Risk: A vehicle fire increases the risk of injury.

Remedy: Owners are advised to park outside and away from structures until the recall remedy is completed. Dealers will replace the TPRD, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed November 8, 2024. Final owner notification letters will be mailed in phases, beginning January 6, 2025. Owners may contact Hyundai Customer Service at 800-633-5151. Hyundai's number for this recall is 269.

Hyundai Motor America (Hyundai) is recalling certain 2020 Nexo and Sonata vehicles. The Remote Smart Parking Assist (RSPA) software may fail to prevent vehicle movement upon detection of an RSPA system malfunction.

Risk: Unintended vehicle movement increases the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will reprogram the RSPA software, free of charge. The recall began June 3, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 191.

Hyundai Motor America (Hyundai) is recalling certain 2019-2020 Nexo Fuel Cell and 2019-2021 Kona Electric vehicles. The Integrated Electronic Brake (IEB) system may detect an abnormal sensor signal and as a result, may significantly reduce braking performance.

Risk: Reduced braking power could lengthen the distance required to stop the vehicle, increasing the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will update the IEB software, free of charge. The recall began January 25, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 199.

Hyundai Motor America (Hyundai) is recalling certain 2019-2021 Nexo vehicles. The hydrogen gas detection sensors may fail to detect leaks in the hydrogen gas delivery system.

Risk: A hydrogen gas leak can increase the risk of a fire while parked or driving.

Remedy: Owners are advised to park their vehicles outside and away from structures until the recall remedy is completed. Dealers will replace the hydrogen gas detection sensors, free of charge. Owner notification letters were mailed August 12, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 225.